Grey and nodular casting

Grey and nodular casting

Production methods Hand and machine moulding
Horizontal mould system Box format 570 x 650 x 180(x2)mm
Cast part dimensions max. approx. 500 x 600 x 250mm
Materials Cast iron EN GJL 150 – EN GJL 300
(alt: GG15 – GG30)
Cast iron EN GJS 400 – EN GJS 700
EN GJS 400-18LT
Smelting plant Cupola furnace (2-fold), capacity 5 to / hr
Medium frequency furnace, capacity 1,5 to/hr
Core shop Cold-Box procedure, volume 1-15 litres
Grau- und Sphäroguss

Aluminium and heavy metal casting

Aluminium and heavy metal casting

Production methods Hand moulding (up to 1,5 to) and machine moulding (up to 120 kg), chill casting (up to 10kg)

Standard alloys acc. to DIN EN 1706 - Aluminium and aluminium alloys

Chemical Numeric Material no. Features
DIN EN AB
AlSI12(Cu)
DIN EN
AB-47000
3 2583 Properties: Universal-alloy of a medium strength. Good flow properties.

Suitable for: Thin-walled and complicated constructions that are resistant to pressure, vibration and impacts.
DIN EN AB
AlSi9Mg

DIN EN AB
AlSi10Mg

DIN EN AB
AlSi10Mg(Cu)
DIN EN
AB-43300

DIN EN
AB-43000

DIN EN
AB-43200
3 2373


3 2381


3 2383
Properties:
High strength

Suitable for: machine construction, electro-technology, food industry, engine and vehicle construction.
DIN EN AB
AlSi7Mg0,3
DIN EN
AB-42100
3 2371 Properties: Very high strength after heat treatment.

Suitable for: Vehicle industry, machine construction, food industry, fire fighting sector, apparatus construction.
DIN
G-AlSi5Mg
  3 2341 Properties: High corrosion resistance.

Suitable for: Fittings and ship building.
DIN EN AB
AlSi8Cu3
DIN EN
AB-46200
3 2163 Properties: very durable and heat resistant. Very easy to machine.

Suitable for: e.g. engine parts.
DIN EN AB
AlCu4TiMg
DIN EN
AB-21000
3 1371 Properties: Highest possible strength.

Suitable for: Defence technology, aviation industry, automotive industry, machine construction.
G-AlZn10Si8Mg     Properties: Self-hardening alloy.
Aluminium- und Schwermetallguss

Standard alloys acc. to DIN EN 1982 - copper - and copper alloys

Chemical Numeric Material no. Features
G-CuSn6
(Gbz 6)
  2 1020 01 Suitable for: Electrical industry and the chemical industry.
CuSn10-C
(Gbz 10)
CC 480 K 2 1050 01 Suitable for: Fittings and pump casings. Guide wheels, impellers, blade wheels for pumps and water turbines.
CuSn12-C
(Gbz 12)
CC 482 K 2 1052 01 Properties: Good wear resistance, good corrosion and saltwater resistance.

Suitable for: Coupling pieces, coupling stones, spindle nuts, worm gears, casing.
CuSn12Ni2-C
(Gbz 12Ni)
CC 482 K 2 1060 01 Suitable for: Fittings and pump casings subject to heavy loads.
G-CuSn14
(Gbz 14)
  Gbz 14 Suitable for: e.g. engine parts.
Aluminium- und Schwermetallguss

Copper-tin-lead-alloys

Chemical Numeric Material no. Features
CuSn5Zn5Pb5-C
(Rg5)
CC 491 K 2 1096 01 Suitable for: Water and steam fitting casing, pump casing subject to normal loads. Thin-walled intricate cast parts.
G-CuSn7ZnPb
(Rg7)
  2 1091 01 Suitable for: Axle bearing shells, sliding bearing shells.
CuSn10Pb10-C
(Rg10)
CC 495 K 2 1087 01  
Aluminium- und Schwermetallguss

Pure copper

Chemical Numeric Material no. Features
E-Cu L-35   Suitable for: Electrical industry, furnace construction.
E-Cu L-50   Properties: High conductivity.

Suitable for: Electrical industry.
Aluminium- und Schwermetallguss

Product development and optimisation

Product development and optimisation

Technical customer support for the development, optimisation and further development of new and existing products to reduce costs and enhance functionality.

Chart: Reducing production costs
Produktentwicklung und -optimierung

Model management

Model management

  1. Planning the model plate assignment with SolidWorks
  2. Initial sample test report (EMPB) via 3D-Scanner, measuring report, colour balance
  3. Model repair and storage
Modellmanagement
Model management
Einscannen der Muster-Abgüsse / Proben
Scanning Samples
3D-Formteilung unter SolidWorks ©
Planning the model plate assignment with SolidWorks

In-house casting finishing and priming

In-house casting finishing and priming

Internal casting finishing 6 blast machines, 1 x micro blasting unit, blow room with 12 sanding cabins and 5 sanding stones
Heat treatment Internal heat treatment of aluminium cast parts,
external heat treatment of iron cast parts
Internal priming Water-based paints, RAL-colours (Dreisol 3009, 5009, 7001, 9005, Geholit & Wiemer 8050)
Inhouse Gussnachbearbeitung und -optimierung

CNC machining

CNC machining

  1. Lathing and milling cast parts up to 700 mm, 5 axes machining
  2. Machines: 2 x Gildemeister, 3 x Lid-Maho, 2 x Index
  3. Conventional lathing
Manufacturer Designation Axes Travel lengths Capacity Tool magazine
Gildemeister CTX 400 2 Planhub 220 mm / Längs 635 mm 12
Gildemeister CTX 420 2 Planhub 260 mm / Längs 635 mm 12
Index GU 1500 2 X320 mm Z 1500 mm 16
Index GU 800 2 X310 mm Z 860 mm 16
Deckel-Maho DMU 70 EV 5 X750 mm / Y600 mm / Z520 mm 60
Deckel-Maho DMU 50 EV 5 X7500 mm / Y380 mm / Z380 mm 24
Deckel-Maho DMU 70 EV 5 X750 mm / Y600 mm / Z520 mm 60
CNC-Bearbeitung

Grey and nodular casting

Grey and nodular casting

Production methods Hand and machine moulding
Horizontal mould system Box format 570 x 650 x 180(x2)mm
Cast part dimensions max. approx. 500 x 600 x 250mm
Materials Cast iron EN GJL 150 – EN GJL 300
(alt: GG15 – GG30)
Cast iron EN GJS 400 – EN GJS 700
EN GJS 400-18LT
Smelting plant Cupola furnace (2-fold), capacity 5 to / hr
Medium frequency furnace, capacity 1,5 to/hr
Core shop Cold-Box procedure, volume 1-15 litres
Grau- und Sphäroguss

Aluminium and heavy metal casting

Aluminium and heavy metal casting

Production methods Hand moulding (up to 1,5 to) and machine moulding (up to 120 kg), chill casting (up to 10kg)

Standard alloys acc. to DIN EN 1706 - Aluminium and aluminium alloys

Chemical Numeric Material no. Features
DIN EN AB
AlSI12(Cu)
DIN EN
AB-47000
3 2583 Properties: Universal-alloy of a medium strength. Good flow properties.

Suitable for: Thin-walled and complicated constructions that are resistant to pressure, vibration and impacts.
DIN EN AB
AlSi9Mg

DIN EN AB
AlSi10Mg

DIN EN AB
AlSi10Mg(Cu)
DIN EN
AB-43300

DIN EN
AB-43000

DIN EN
AB-43200
3 2373


3 2381


3 2383
Properties:
High strength

Suitable for: machine construction, electro-technology, food industry, engine and vehicle construction.
DIN EN AB
AlSi7Mg0,3
DIN EN
AB-42100
3 2371 Properties: Very high strength after heat treatment.

Suitable for: Vehicle industry, machine construction, food industry, fire fighting sector, apparatus construction.
DIN
G-AlSi5Mg
  3 2341 Properties: High corrosion resistance.

Suitable for: Fittings and ship building.
DIN EN AB
AlSi8Cu3
DIN EN
AB-46200
3 2163 Properties: very durable and heat resistant. Very easy to machine.

Suitable for: e.g. engine parts.
DIN EN AB
AlCu4TiMg
DIN EN
AB-21000
3 1371 Properties: Highest possible strength.

Suitable for: Defence technology, aviation industry, automotive industry, machine construction.
G-AlZn10Si8Mg     Properties: Self-hardening alloy.
Aluminium- und Schwermetallguss

Standard alloys acc. to DIN EN 1982 - copper - and copper alloys

Chemical Numeric Material no. Features
G-CuSn6
(Gbz 6)
  2 1020 01 Suitable for: Electrical industry and the chemical industry.
CuSn10-C
(Gbz 10)
CC 480 K 2 1050 01 Suitable for: Fittings and pump casings. Guide wheels, impellers, blade wheels for pumps and water turbines.
CuSn12-C
(Gbz 12)
CC 482 K 2 1052 01 Properties: Good wear resistance, good corrosion and saltwater resistance.

Suitable for: Coupling pieces, coupling stones, spindle nuts, worm gears, casing.
CuSn12Ni2-C
(Gbz 12Ni)
CC 482 K 2 1060 01 Suitable for: Fittings and pump casings subject to heavy loads.
G-CuSn14
(Gbz 14)
  Gbz 14 Suitable for: e.g. engine parts.
Aluminium- und Schwermetallguss

Copper-tin-lead-alloys

Chemical Numeric Material no. Features
CuSn5Zn5Pb5-C
(Rg5)
CC 491 K 2 1096 01 Suitable for: Water and steam fitting casing, pump casing subject to normal loads. Thin-walled intricate cast parts.
G-CuSn7ZnPb
(Rg7)
  2 1091 01 Suitable for: Axle bearing shells, sliding bearing shells.
CuSn10Pb10-C
(Rg10)
CC 495 K 2 1087 01  
Aluminium- und Schwermetallguss

Pure copper

Chemical Numeric Material no. Features
E-Cu L-35   Suitable for: Electrical industry, furnace construction.
E-Cu L-50   Properties: High conductivity.

Suitable for: Electrical industry.
Aluminium- und Schwermetallguss

Product development and optimisation

Product development and optimisation

Technical customer support for the development, optimisation and further development of new and existing products to reduce costs and enhance functionality.

Chart: Reducing production costs
Produktentwicklung und -optimierung

Model management

Model management

  1. Planning the model plate assignment with SolidWorks
  2. Initial sample test report (EMPB) via 3D-Scanner, measuring report, colour balance
  3. Model repair and storage
Modellmanagement
Model management
Einscannen der Muster-Abgüsse / Proben
Scanning Samples
3D-Formteilung unter SolidWorks ©
Planning the model plate assignment with SolidWorks

In-house casting finishing and priming

In-house casting finishing and priming

Internal casting finishing 6 blast machines, 1 x micro blasting unit, blow room with 12 sanding cabins and 5 sanding stones
Heat treatment Internal heat treatment of aluminium cast parts,
external heat treatment of iron cast parts
Internal priming Water-based paints, RAL-colours (Dreisol 3009, 5009, 7001, 9005, Geholit & Wiemer 8050)
Inhouse Gussnachbearbeitung und -optimierung

CNC machining

CNC machining

  1. Lathing and milling cast parts up to 700 mm, 5 axes machining
  2. Machines: 2 x Gildemeister, 3 x Lid-Maho, 2 x Index
  3. Conventional lathing
Manufacturer Designation Axes Travel lengths Capacity Tool magazine
Gildemeister CTX 400 2 Planhub 220 mm / Längs 635 mm 12
Gildemeister CTX 420 2 Planhub 260 mm / Längs 635 mm 12
Index GU 1500 2 X320 mm Z 1500 mm 16
Index GU 800 2 X310 mm Z 860 mm 16
Deckel-Maho DMU 70 EV 5 X750 mm / Y600 mm / Z520 mm 60
Deckel-Maho DMU 50 EV 5 X7500 mm / Y380 mm / Z380 mm 24
Deckel-Maho DMU 70 EV 5 X750 mm / Y600 mm / Z520 mm 60
CNC-Bearbeitung